MANUFACTURING

Roush Manufacturing designs, engineers and manufactures appearance and performance components for the specialty and niche vehicle markets. We’re flexible, we’re focused, and we’re at our best when we’re challenged to think outside the box – critical traits when our success depends on how quickly we can take our customers’ visions from the sketchpad to the showroom floor.

Our wide range of in-house capabilities and flexible processes allow us to develop solutions specifically tailored to each customer’s unique requirements. In addition to our extensive tooling, molding, paint and assembly services, we have seamless access to the complete vehicle development services offered by Roush’s global team of design, styling, engineering and testing specialists.

Products range from plastic body components and body kits to underhood molded components, bracket assemblies, molded electrical connectors, air cleaners, and a number of both internal and external engine components.

Our capabilities include:

• Benchmarking/Reverse Engineering
• Product Design
• Rapid Prototyping
  • Stereolithography (SLA)
  • Selective Laser Sintering (SLS)
• Tool Design/Build
  • Injection Molds
  • Blow Molds
  • Aluminum
  • Mild Steel
  • P-20 Steel
• NC Machining
  • 3-axis
  • 5-axis
• Injection Molding
  • 55 ton
  • 365 ton
  • 500 ton
  • 1,000 ton
  • 1,760 ton
  • 3,300 ton
• Blow Molding
  • 3-Dimensional
  • 20 lb. head
• Top Coating
  • Flexible, scaleable processes and facilities
    • Low volume, manual process
    • Mid volume, robotic process
• Second Stage Manufacturing and Assembly
  • Flexible manufacturing processes targeted at specialty, derivative vehicle markets
  • Extensive fixed facilities in Southeast Michigan
  • Equipment, tooling and personnel rapidly mobilized for co-location at production assembly plants to facilitate manufacturing of quick-to-market feature vehicles